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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Sun Nov 25, 2007 1:26 pm Post subject: Transfer case noise. Steady noise and irratic chattering. |
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My transfer case has always been noisy but I figured that was normal. Well I had my console and shifter plate removed and noticed more than one noise and not consitant. A chirp, rattling noise usually when no forward or reverse load. It sounds like a loose bearing.
When in 2wd its nice and quiet. It happens in 4wd and also in 2wd before the hubs unlock. I haven't tried 4 low yet.
Any ideas?
Does anyone know how to disable the auto hubs while in 4wd? I want to rule out the hubs. _________________ 92 Trooper 3.2 SOHC 5 spd |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Sun Nov 25, 2007 1:30 pm Post subject: |
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Is this transfer case specific to the isuzu or is it popularly used? If so I'd like to know the make and model so I can download a manual. _________________ 92 Trooper 3.2 SOHC 5 spd |
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bigpoppax2 Forum Admin
Joined: 02 Jan 2004 Posts: 6772 Location: Morgantown WV
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Posted: Sun Nov 25, 2007 2:31 pm Post subject: |
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Take them off.
Joe _________________ After concealed carry guy shot a gun wielding robber....."I'm just a Law abiding citizen dumping some chlorine into the gene pool"
98 RodeoPort 34" LTB's, Supercharged and some other cool stuff. |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Sun Nov 25, 2007 5:40 pm Post subject: |
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| bigpoppax2 wrote: | Take them off.
Joe |
Take what off? The hubs? I hope thats the problem but the noise is definately right around the transfer case. It might be the front drive shaft but I doubt it. You guys have to understand I just had to replace the clutch so I'm not looking to pull it back apart unless I have a good idea what it is. If I had a good manual I could logically narrow tings down and make an educated guess. _________________ 92 Trooper 3.2 SOHC 5 spd |
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Gizmo42 Subscriber

Joined: 16 Sep 2005 Posts: 8232 Location: Aurora, Co.
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Posted: Sun Nov 25, 2007 6:29 pm Post subject: |
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Start with checking the u-joints. At least they are easy to check.
Hopefully its not the needle bearing inside the t-case like in THIS POST. Its not common but more then one has failed. _________________ --Dave
| onetouch wrote: |
You're doomed Giz. |
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rjwebber2 Deer in the headlights
Joined: 16 Oct 2007 Posts: 179 Location: Little Rock, AR
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Posted: Sun Nov 25, 2007 7:50 pm Post subject: |
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Oddly enough my exhaust makes that same noise with no load i forward or reverse. I figured this out by getting under, listening, kicking the holy hell out of it. <--- That stopped it. I dont know about the hubs rpoblem, but you might just try your exhaust... It is simple, and easy to fix. (dont skin your shin. _________________ 2001 V6 4WD Rodeo |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Mon Nov 26, 2007 1:26 am Post subject: |
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| Gizmo42 wrote: | Start with checking the u-joints. At least they are easy to check.
Hopefully its not the needle bearing inside the t-case like in THIS POST. Its not common but more then one has failed. |
When I had it out I messed around with it and it felt pretty tight. Maybe a slight bit of play. The noise sounds like loose gears and/or bearings. I really hope you're right though. I might remove the driveshat to see if that fixes the problem. While it's out i'd probably replace the u joints regardless. I'm sure they're cheap. Are they the clip or press type? _________________ 92 Trooper 3.2 SOHC 5 spd |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Mon Nov 26, 2007 1:29 am Post subject: |
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| rjwebber2 wrote: | | Oddly enough my exhaust makes that same noise with no load i forward or reverse. I figured this out by getting under, listening, kicking the holy hell out of it. <--- That stopped it. I dont know about the hubs rpoblem, but you might just try your exhaust... It is simple, and easy to fix. (dont skin your shin. |
I don't think it's the exhaust. It only happens when in 4wd or and the time between shifting to 2wd and the hubs releasing. _________________ 92 Trooper 3.2 SOHC 5 spd |
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rjwebber2 Deer in the headlights
Joined: 16 Oct 2007 Posts: 179 Location: Little Rock, AR
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Posted: Mon Nov 26, 2007 1:51 am Post subject: |
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Ahhh.... i missed the "in 2wd its nice and quiet part.... My bad _________________ 2001 V6 4WD Rodeo |
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Blue Mud King

Joined: 08 Mar 2006 Posts: 521 Location: Denver
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Posted: Mon Nov 26, 2007 4:01 pm Post subject: |
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| bigpoppax2 wrote: | Take them off.
Joe |
I think what Joes means, is swap out the auto locking hubs for manual hubs. _________________ 2002 Rodeo LS 4X4
V6
Automatic
60,000 miles
Still stock.... |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Fri Jan 18, 2008 12:21 pm Post subject: |
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| Gizmo42 wrote: | Start with checking the u-joints. At least they are easy to check.
Hopefully its not the needle bearing inside the t-case like in THIS POST. Its not common but more then one has failed. |
You guessed it. The noise and vibration finally got so bad I had to stop using four wheel drive all together and muster the nuts to crawl under in negative temps. After removing the skid plates and checking the joints... thunk thunk! All the needles bearings are gone! No wonder it sounded like the transfer case it was the joint on the transfer case. The funny thing is I shook all the joints down while the tranny was out and they were tight. The only thing I can think of is when I pressure washed the tranny I may have got some water in the bearings and this joint was the only one without a grease fitting.
Needless to say I am very happy it was what it was. When I found the completely toasted joint it was an instant ear to ear grin! _________________ 92 Trooper 3.2 SOHC 5 spd |
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speed_demon Has a Trail Truck
Joined: 07 Oct 2007 Posts: 381
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Posted: Sun Jan 20, 2008 8:07 am Post subject: |
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I replaced the front drive shaft u-joints. All noise and vibration is gone. Even at 70mph+ it's quiet and smooth. I was told a nosiy transfer case is normal and to ignore it. After replacing the offending joint mine is very quiet. If yours is noisy I suggest shaking down the u-joints. _________________ 92 Trooper 3.2 SOHC 5 spd |
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HeadAutomatica8 Old Timer

Joined: 24 Apr 2007 Posts: 1071 Location: massachusetts
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Posted: Sun Jan 20, 2008 10:19 am Post subject: |
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the t-case makes noise? since when?
Just kidding, I agree it's odd to hear the first few times, I just turn the radio up a bit to drown out the sound of the t-case moving, most of the time I welcome the t-case whine it reminds me it's working correct without all that Push button 4wd crap, much rather a manual T-case Glad you got the issue fixed, had the same one cost 40bucks to fix now i just need new front axles haha _________________ http://s163.photobucket.com/albums/t303/HeadAutomatica8/
www.myspace.com/blackcadillac8
21, Ryan, Gardner MA.
1994 Isuzu Amigo,
4 wheel drive,
2.6L,
5 speed, 31's, Delta Low end Cam. Denso TT plugs, Calmini header into 2.25" exhaust NO cat no EGR, cold air intake. Accel SUPER STOCKER Coil. NGK 7mm wires, K&N Air filter, ball joint flip with Spacers, Fully cranked T-bars, Rodeo 4wd Rear springs,
brush guard with Baja Lights, |
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lowzone Almost Joe Isuzu

Joined: 25 Mar 2004 Posts: 5121 Location: Bergen County NJ/Catawba County NC
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Posted: Sun Jan 20, 2008 6:46 pm Post subject: |
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| HeadAutomatica8 wrote: | the t-case makes noise? since when?
Just kidding, I agree it's odd to hear the first few times, I just turn the radio up a bit to drown out the sound |
Yeah thumping 5,000,000 watts now, dont hear a thing anymore. trucks nice and quiet
WHAT?????
WHAT?????? cant hear ya!!!! _________________ if i build it, it will scrape..........or catch on fire
I'm not a mechanic, but i played one in my garage...... |
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isuzufool Old Timer

Joined: 10 Jan 2008 Posts: 1995 Location: Augusta, Georgia
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Posted: Mon Jan 21, 2008 3:33 pm Post subject: |
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why are you driving at 70+ mph in 4 wheel drive? _________________ '89 pickup, 2.6L with .040 over pistons, MUA5 tranny, calmini header, custom air intake, 2.5" exhaust, 3" lift, stock axles, 33" regal trailblazers, aussie lockers, 217k miles and counting, 80k on engine
'88 Trooper II LS, 2.6L automatic (a new work in progress)
'05 F-150 crew cab 5.4L V-8
CV shafts are made for breaking, right?  |
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