90 Amigo teardown...And rebuild (hopefully lol)

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90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Sun Oct 14, 2012 5:35 pm

Hello Planet!

I've been wanting to post up what I've been doing to my Amigo, and right now I have the time so here goes...
Here's what it looked like when I bought it.
Image
Pretty rough in the looks dept, but mechanically sound. To my present knowledge
It's a 4x4 manual 5 speed with an LSD. Has non working AC that I plan to fix.
I started taking off the many layers of paint on there...
Image
The hood after a lot of sanding and scraping...
Image
And after a coat of etch primer
Image

The mess after pulling the dash
Image

The rust under the windshield, yeah I broke it getting it off. I was almost done and my knife flipped. I'd rather a new windshield, than have the rust under an old one.
Forgive the quality... Cell phone...
Image

Plans include full paint, maybe pull off the body to good paint job on the frame, a slight suspension lift, on board air, redo the seat upholstery (my sister is going to help with that) and a winch if I can find one I can afford.

Back to the paint dept...
A closer look at the drivers side...
It seems to have had a disagreement with something solid at some point.
Image

I thought the damage was limited to what can be seen here, but later discovered the whole wheel arch was pushed in about an inch.
I don't have auto body repair experience, or equipment so I rigged this up to pull it back out.
Image
Further up, pulling again.
Image
Kinda weird, but it worked pretty well.
Moral of this story is, look at all the details before you buy...

Current status went from this
Image
to this yesterday
Image

In the onboard air dept...
Old AC compressor mounted in place of the smog pump. Yes I will have to lubricate it, but since I won't be running it a lot, a shot of oil before each trip should do.
Image
And a mock-up of tank location.
Image
Right side, just opposite the silencer.
I still need to get the whole thing set up right, and get a pressure switch, but on a test run I got 140PSI easily. Not that I am planning to go over 125PSI though.

I changed the valve stem seals and the timing belt too. The seals were past bad and the valve cover was leaking. I passed the emissions test even with the bad seals though. Take a look at the plugs.
Image
I installed some NGK V-Power plugs now.

Well, that's about it for now. I started this thread so you can point me in the right direction when I come to a problem, and so you can give me ideas. And of course, so you can see what it looked like. That way when I'm done we can do a poll to see if it looks better or worse, cause I've never painted a car before...
Thanks to everybody for all the great stuff on this site! it is now my browser's start page!
I'll try to update as I go...
Image
1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby calebduff1 » Sun Oct 14, 2012 10:20 pm

looks like you got yourself quite a project! seems like it coming along pretty decent so far
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exhaust, intake, dual battery, 41/2" lift, 265/70r16 falken ATs,
2WD BUT CAPABLE!!!!
build thread: http://forum.planetisuzoo.com/viewtopic.php?f=15&t=59442
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Mon Oct 15, 2012 12:18 am

Ummm I failed to mention that I bought it over three months ago, but aside from the speed (or lack thereof) it's coming along OK. I'm sure I'm going to need some help when it comes to the diff drop and such things ;)...
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby WillyLin » Mon Oct 15, 2012 7:58 am

looks like fun project to work on, I feel the inline4 isuzu are not too bad to work on...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby calebduff1 » Mon Oct 15, 2012 1:22 pm

projects definitely take their own sweet time if you want to do them right. ive been slowly but surely working on my rodeo for over a year now and just finally got a basic lift on it. not everyone has tons of money set aside to throw at their trucks, for the rest of us it takes time and know-how, and for me and you it seems like it not so much know-how but a willingness to learn haha
01 Rodeo,
exhaust, intake, dual battery, 41/2" lift, 265/70r16 falken ATs,
2WD BUT CAPABLE!!!!
build thread: http://forum.planetisuzoo.com/viewtopic.php?f=15&t=59442
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Mon Oct 15, 2012 3:39 pm

You know, sometimes I think it´s more satisfying to do it our way. Than to have tons of money to throw at a truck at once. I have visions of all kinds of cool stuff, but that isn´t going to happen right now. For now, get it on the road looking a bit better than before, and add a bit of useful simple mods. and see what I can do further down the road...
Here´s my other project
http://www.youtube.com/embed/AlTdABGOI3k
I built it bit by bit and this is the finished product...
Image
1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby calebduff1 » Mon Oct 15, 2012 8:14 pm

most of the kids at my school had a bunch of "mommy and daddys" money to throw at their cars :| now thats a real shame and bad parenting if you ask me. but to each his own!
01 Rodeo,
exhaust, intake, dual battery, 41/2" lift, 265/70r16 falken ATs,
2WD BUT CAPABLE!!!!
build thread: http://forum.planetisuzoo.com/viewtopic.php?f=15&t=59442
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby WillyLin » Tue Oct 16, 2012 4:03 am

calebduff1 wrote:most of the kids at my school had a bunch of "mommy and daddys" money to throw at their cars :| now thats a real shame and bad parenting if you ask me. but to each his own!

I am one of these kids.... :( unfortunately... at least I'm not driving a $40,000 BMW or Mercedes.... :P
I am here in the State on Student visa, but have been here for 8 years.... and I really want to become a citizen tho... I want to work and earn my own money....
Image Image 1993 Trooper LS, auto, 169k miles, OME 919 + spacer >3" lift, TW 32" tires
Warn Manual Locking Hubs, Rancho 5000 Shocks, 3000k 55W HID Fog Lights, additional B&M ATF cooler, interior LED lights, subwoofer.

For this post the author WillyLin was thanked by:
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby calebduff1 » Tue Oct 16, 2012 2:02 pm

yeah im talkin about the kid in my high school parking lot that had easily $50,000 poured into his ford ranger and the other guy that drives around a hummer and all the BMW kids haha atleast we got work ethic!
01 Rodeo,
exhaust, intake, dual battery, 41/2" lift, 265/70r16 falken ATs,
2WD BUT CAPABLE!!!!
build thread: http://forum.planetisuzoo.com/viewtopic.php?f=15&t=59442
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Tue Oct 30, 2012 11:56 pm

Little update here...
Worked on the floor a while this evening...
Image

Image

Image
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Mon Apr 01, 2013 11:38 pm

Hello guys!

It´s been a while since I've posted in this thread... Still haven't got it painted yet, but I'm close. I have a lot of pictures to post and things to write but no time right now!

Here's a picture of the bumper I'm building, got one wing tacked on tonight just to see how it fits...

bumper.JPG

bumper2.JPG
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Shackles

Postby mudoilngears » Tue May 07, 2013 6:21 pm

Shackle.jpg
Beginings of my lift shackles. Got lots of pics to post. But haven't taken time...
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby shaggydoink » Sat Sep 21, 2013 10:29 am

I've been following your shackles thread and finally found the thread for your overall build - you're doing great work!! Looking forward to seeing your progress.

Jonathan
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Ride hard, tread lightly.
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby carta_oro » Mon Sep 23, 2013 12:18 pm

Good work
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Wed Sep 25, 2013 11:03 pm

Thanks guys! I see I have some broken links for some of the pics. One of these days I'll take the time to fix them and upload some newer ones... Cleaning up the horrid mess I had on the back porch right now. It was bad enough I got tired of it, and if a mess is big enough for me to mind...
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby Cronk » Wed Sep 25, 2013 11:10 pm

Hey, I just saw this! I like what you've done and where you're going with this. Clever idea on the dent puller.
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Kick panels

Postby mudoilngears » Wed Oct 02, 2013 5:42 pm

Managed to knock the whole front end, with no tires, off a jack. Dented a fender which was pretty much prepped. Entirely my fault, and could have been worse. I thought I was done sanding bondo. I had lifted the front to reposition the stumps I use as jack stands. Had everything in place and was lowering it when it decided it didn't want to be on the jack anymore... Next time I'll make sure I have the jack placed securely.
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: Kick panels

Postby asghilo » Wed Oct 02, 2013 6:39 pm

mudoilngears wrote:Managed to knock the whole front end, with no tires, off a jack. Dented a fender which was pretty much prepped. Entirely my fault, and could have been worse. I thought I was done sanding bondo. I had lifted the front to reposition the stumps I use as jack stands. Had everything in place and was lowering it when it decided it didn't want to be on the jack anymore... Next time I'll make sure I have the jack placed securely.


wow, lucky it was just the fender that got smashed! :shock: I once heard a story of a guy doing his front brakes and poorly placed jackstands allowed the truck to slip off right onto his leg and crushed it. Ever since, I shake the hell out of my truck to make sure the stands are 100% solid! I'd advise getting some real stands too instead of stumps. Those can split in half and fall apart at any moment no matter how many times it's worked before! All it takes it that ONE time and something tragic could happen. Good build thread btw! I like the bumper you're making!
1993 Trooper, 3.2L, 5spd
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Wed Oct 02, 2013 10:44 pm

I would trust my stumps over a jack stand... Don't see them splitting unless you put them under a sharp edge or something... Here's a picture of the dent...
IMG_0092.JPG
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby shackleford » Thu Oct 03, 2013 9:03 pm

Dude this thing is looking great. I often think of finishing mine in self etching primer. Nice tac welds. got any tips?
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Kick panels

Postby mudoilngears » Fri Oct 04, 2013 4:27 pm

Got a box from Jerry today!
Photo0307.jpg
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Tue Oct 15, 2013 12:44 am

A few random pictures.

Glazing putty, bondo, etch primer, you name it, it's on there. lol
DSC_0007.JPG


Front 10 bolt third, ready to come apart for installing the Aussie locker.
IMG_0693.JPG


Installing lower control arm bushings, froze them first...
IMG_0658.JPG


Some of these are kind of old, but you can see what I've been up to...
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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The underhood pains of a colour change...

Postby mudoilngears » Fri Nov 01, 2013 11:34 pm

Last night.
IMG_0189.JPG

IMG_0194.JPG


This noon.
green.JPG
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby mudoilngears » Fri Nov 01, 2013 11:45 pm

I think it's safe to say this thermostat is toast...
IMG_0197.JPG
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1998 Rodeo LS 4x4 4JB1-TC Diesel Swap, more mods to come!

SOLD- :( 1990 Isuzu Amigo 4X4 4ZE1 engine. Front Aussie Locker, HD Sway Away T-bars,Smittybilt XRC8 winch.
Build in progress...
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Re: 90 Amigo teardown...And rebuild (hopefully lol)

Postby shaggydoink » Sat Nov 02, 2013 2:50 pm

The painting looks like it's going well, nice job!

Jonathan
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